Sigma Kneader

For Optimum Solutation of : Kneading, Dispersing & Mixing for High Viscous material

Sigma Mixer Kneader Machine is uses for uniform mixing of semi solid materials. Machine consist of U trough bowl with two 'Z' shape blades each rotates in opposite direction for proper mixing of material. Machine equipped with suitable capacity motor & gearbox decided as per characteristics of the product & process. Equipment is provided with Jacket arrangement for heating or cooling applications. We manufacture Sigma Mixer Kneader in capacity ranging from 5 kgs. up to 5000 kgs.

Sigma Mixer Kneader is widely uses for mixing polyester putty, rubber solution, biscuit dough, sauce, polymers etc.

APPLICATION:

Suitable for Kneading, Mixing & Dispersing and of viscous material having dough like Ceramic, Insulators, consistency used in the Paint, Pigment, Chemical, Pharmaceutical, Food, Adhesives, Dyestuff, Paint, Refractory, Rubber, Plastic and related industries.

Tilting option:

Hydraulic tilting system is provided with complete power pack, electric motor, pressure valves, pipes, fittings, cylinders and hoses which makes the tilting mechanism quick, easy and simple to operate.

The Sigma Kneader combines the efficiency of a double arm - sigma blade mixer with the convenience of an extrusion screw for the mixing and discharging of heavy viscous materials. Such as Adhesives, Explosives, Mastics, Sealing compounds, Biscuit dough’s, Fiberglass resin dough’s, Metal powders, Silicone rubber, Butyl rubber, Food and confectionery products, Moulding preparations, Soaps and detergents, Carbon pastes, Gaskets and Gland Packing’s, Pencil erasers, Solid propellants, Ceramics Grinding wheel preparations, Pharmaceuticals, Sugar pastes, Chemicals, Hot-Melts, Plastics, Viscous rubber solutions, Chewing gum, Inks and pigment products, Putties, Crayon and pencil lead, Marzipan, Refractories.

The Kneader Extruder includes a set of counter-rotating kneading blades and a discharge screw. The blades are mounted on a horizontal axis in a u-shaped trough. Below the blades in a separate cavity is the discharge screw. During the mixing cycle the blades rotate toward each other while the mixing screw rotates in a reverse direction, constantly feeding new materials into the mixing blades. After the mixing/kneading cycle is complete, the screw is reversed and it transports the mixed materials from the mix zone out through a discharge die and on to further processing or packaging.

The Sigma Mixer has several advantages over conventional non-screw discharge kneaders:

Many Different sizes and designs are available to meet the most stringent process needs. Kneader Extruders are manufactured in many sizes from 5 through 2500 Liters capacity. Other sizes manufactured on request.

Standard Features

Advantages over conventional tilting bottom discharge kneaders:

Note : Working capacity to be calculated @ 60% of Total Capacity.