Z Blade Sigma Mixer, Double Z Blade Mixer, Z Blade Mixer Manufacturers

Z Blade Sigma Mixer

Abster equipment introduces the modern and heavy duty, strong built z blade sigma mixer to produce uniform mixing and kneading heavier viscosity materials. The Sigma mixture is suitable for many applications like mixing, kneading, Grinding, dispersion, drying etc.

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Z Blade Sigma Mixer is uses for uniform mixing of semi solid materials. Machine consist of U trough bowl with two 'Z' shape blades each rotates in opposite direction for proper mixing of material. Machine equipped with suitable capacity motor & gearbox decided as per characteristics of the product & process. Equipment is provided with Jacket arrangement for heating or cooling applications. We manufacture Sigma Mixer Kneader in capacity ranging from 5 kgs. up to 5000 kgs.

Z Blade Sigma Mixer is widely uses for mixing glass putty, plasticizer solution, biscuit dough, sauce, polymers etc.

Salient Features

Available in Stainless Steel 316, Stainless Steel 304 and Mild Steel materials.
Stainless Steel polish to matt & mirror finish as per customer's requirements.
Mild Steel finish with one coat of red oxide and two coats of epoxy paint.
Discharge option of hand wheel operated (manual) or hydraulic operated (automatic) offered.
Jacket for heating or cooling application can be offered.
Mineral wool insulation with cladding on jacket.
Tangential designed 'Z' blades offered for uniform mixing.
PTFE made shaft sealing provided for food grade compatibility.
Minimum gap between trough inner shell & blades remove possibility of sticking product.
On demand Spray system, vacuum system

Technical Specification

Model	Capacity – Litres		Motor (H.P.)
Model	Working Capacity	Gross Capacity	General	Heavy Duty
ASM – 50	50	80	5 H.P.	7.5 H.P.
ASM – 75	75	110	7.5 H.P.	10 H.P.
ASM – 100	100	150	10 H.P.	15 H.P.
ASM – 150	150	200	15 H.P.	20 H.P.
ASM – 200	200	300	20 H.P.	25 H.P.
ASM – 400	400	550	30 H.P.	40 H.P.
ASM – 500	500	750	40 H.P.	50 H.P.
ASM – 750	750	1150	50 H.P.	60 H.P.
ASM – 1000	1000	1500	60 H.P.	70 H.P.
ASM – 1500	1500	2100	75 H.P.	80 H.P.
ASM – 2000	2000	2600	80 H.P.	90 H.P.
ASM – 3000	3000	3800	100 H.P.	120 H.P.

* Power voltage can be adjusted as per customer's domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Sigma Mixer Working Principle

Sigma Mixer Working Principle : The sigma mixer is caused by a strong shearing action of a pair of mutually cooperating and rotating Σ blades so that the semi-dry state or the rubbery viscous plastic material can react quickly to obtain a uniform mixing of the material.

The sigma blade mixer machine is mainly composed of five parts: kneading part, base part, hydraulic system, transmission system and electric control system. Hydraulic system by a hydraulic station to manipulate the large cylinder, to complete the opening and closing function, the hydraulic system from a hydraulic station to manipulate the cylinder, to complete the cylinder, opening and other functions, the details of the parameters can be arbitrarily selected and requested by the user, Convenient and reliable. Transmission system consists of motor, reducer and gear, according to the type of kneading machine matching motor.

The sigma mixers drive part is synchronized by the motor speed, the elastic coupling to the reducer, the output device drive fast slurry, to reach the required speed, but also by the inverter for speed control.

The mixer has two Σ-type blades, the speed of the two blades is different, according to the different process can set a different speed, the most common speed is 38/28 per minute.

Double sigma blade mixer can be designed according to the needs of heating, heat transfer methods are usually: electric heating, steam heating, circulating hot oil heating, circulating water cooling and so on.

The discharge way of sigma mixer mainly have three way . hydraulic dumping cylinder dump, ball valve discharge, screw extrusion and so on. Cylinder and pulp and material contact parts are made of SUS304 stainless steel to ensure product quality.